Custom Sandwich Boxes

A sandwich sells on looks and freshness. Plain, ill-fitting packaging lets down both. Our custom sandwich boxes are made around your sandwich size, your branding and the way your business sells. They suit cafés, delis, caterers and grab-and-go stores across Australia. Need packaging for the rest of your menu too? Browse our custom food boxes.

What are custom sandwich boxes?

Custom sandwich boxes are printed food-packaging boxes made around a business’s sandwich size, branding and serving needs. They can be produced in different dimensions, materials, window layouts and print styles, depending on the food and how it is sold.

Custom Sandwich Boxes for Australian Food Businesses

Good custom sandwich packaging starts with how you sell. A café counter, a fridge display and a delivery bag each put different demands on a box. Our sandwich boxes Australia wide are used for:

• Cafés and delis: quick to pack at the counter, with your logo in front of every customer.
• Takeaway and delivery: boxes that keep a sandwich upright and intact in a bag.
• Catering: consistent packs for office lunches and events.
• Grab-and-go retail: boxes that look good in a fridge and show the filling.
• Bakeries: if you sell rolls and baked goods as well, our custom bakery boxes help you keep one look across your range.

Choose the Right Sandwich Box Style

The best style depends on the sandwich, where it is sold and how long it sits before it is eaten.

Window Sandwich Boxes

Sandwich boxes with window panels show the filling without opening the box. That helps in a fridge display, where customers choose by sight. Keep your logo clear of the window, and ask us to confirm the window film suits your food and your recycling goals.

Kraft Sandwich Boxes

Kraft sandwich boxes give a natural, café-style look. Kraft prints softer than white board, so bold, simple logos work best. Ask us whether your sandwich needs a barrier or coating.

Sandwich Wedges

Sandwich wedges hold a halved sandwich on an angle, so the cut face is visible. They suit triangle sandwiches and take up little shelf space.

Rectangular Sandwich Boxes

A rectangular box suits large rolls, baguettes and multi-sandwich packs. For wraps or flat toasties, a simple custom tuck end boxes style may be easier to pack.

Boxes for Hot or Cold Sandwiches

Cold fillings can release moisture. Hot sandwiches release steam, and trapped steam makes bread soggy. For toasted or hot items, ask about ventilation and grease-resistant board before you order.

Custom Sizes for Different Sandwiches

What size sandwich box do I need? Measure your sandwich as you serve it: length, width and thickness. Add a small gap so it slides in without squashing the bread. Too tight crushes the filling. Too loose lets it slide and tear.

1. Measure the length and width of the finished sandwich.
2. Measure the thickness at the tallest point, including any lettuce or filling.
3. Add a small gap on each side and above.
4. Use inside dimensions, not outside.
5. Test a few real sandwiches in a sample.

Measure your thickest sandwich first. If one box must fit your whole range, size for the tallest item. For custom size sandwich boxes, send us your sandwich measurements and we will suggest a layout.

Sandwich Box Materials

No material is best for every sandwich. The right board depends on the filling, whether it is hot or cold, and how long it is held. We will confirm what suits your product.

Printing and Branding Options

Custom printed sandwich boxes turn a plain pack into a brand moment. You can add:

• Sandwich boxes with logo on the lid, sides or inside.
• Full-colour artwork in your brand colours.
• Finishes, where available for your board and style.
• Custom shapes and window placement.

A few practical tips. Keep logos away from fold lines. Use strong contrast on kraft. Always check the proof before production. A simple, bold layout often looks more premium than a busy one. Prefer a ready file? Send your dimensions and artwork and we will check them against the box layout.

How to Choose Sandwich Packaging

What should you consider when choosing sandwich packaging? Think about these eight points:

1. Sandwich size and thickness
2. Hot or cold use
3. Moisture from fillings
4. Grease or sauce
5. Window or no window
6. Branding and print
7. Storage and transport
8. Disposal and recycling

If most answers point one way, the choice becomes clear. A cold, wrapped sandwich in a fridge display points to a window wedge. A hot toastie for delivery points to ventilation and grease resistance. Unsure? Send us your sandwich list and we will help.

Food-Safe Sandwich Packaging

Be careful with blanket claims. Food-safe sandwich boxes depend on the board, coatings, window film, the food and how it is stored. Food Standards Australia New Zealand (FSANZ) says food businesses should use packaging that is fit for its intended purpose and unlikely to contaminate food. It lists food type, direct contact, temperature, humidity and storage as factors.

Before you order, confirm:

• Which parts of the box will touch the food
• Whether the sandwich is hot, oily or saucy
• How long it will be stored or delivered
• What food-contact documentation your supplier can provide

Sustainable Sandwich Packaging

“Eco-friendly” is not a specific claim. Recyclable sandwich boxes, compostable sandwich packaging and biodegradable packaging are three different things. The ACCC says environmental claims must be accurate and evidence-based, so we explain what applies to each box instead.

• Recyclable: depends on the material, coatings, windows and local council rules.
• Compostable: usually needs a certified product and access to a suitable composting service.
• Food soiling: greasy or food-stained paperboard may not be accepted in kerbside recycling.
• Windows and linings: plastic films can change how a box is recycled.

Government data shows why this matters. Australia recovered about 68% of paper and cardboard packaging in 2021–22, compared with about 20% of plastic packaging. State rules on single-use plastics also differ and are changing, so check the requirements where you trade.

Why Use Custom Printed Sandwich Boxes?

Branded sandwich boxes make your food easy to recognise and easy to trust. A well-fitted box also protects the sandwich and looks consistent on every shelf and in every delivery bag.

• Stronger brand recognition than generic takeaway packs
• Neater presentation at the counter and in the fridge
• Better product visibility with the right window
• A consistent look across your menu

Many cafés also wrap or line their sandwiches. Our custom food paper can carry your branding inside the pack. If you also sell bagels, see our custom bagel boxes.

How to Order Custom Sandwich Boxes

You do not need a finished design to start. Here is how it works:

1. Choose your style: wedge, window, kraft or rectangular.
2. Confirm dimensions: send your sandwich size or ask for help.
3. Select material and options: board, window and finish.
4. Submit your artwork or logo.
5. Review the proof.
6. Approve production.
7. Receive your packaging. Tell us your delivery location in Australia.

For wholesale sandwich boxes, include your expected quantity in the quote request. 

Request a Packaging Quote